目 錄 說 明

Table of Contents

品名：精密型鹽水噴霧試驗機

Product: Precise Brine Spray Testing Machine

型號：HL-90

Model: HL-90

一：構造簡介
I. Structure

二：安裝須知及注意事項

II. Safety Notice

三：操作說明
III. Operation

四：故障指示
IV. Fault Indication

五：功能異常判斷及處理
V. Functional Fault Judgment and Solution

六：維護事項
VI. Maintenance

七：機臺構造
VII. Bench Structure

 構造簡介

I. Structure

實驗室內部

Inside the laboratory

噴霧塔：鹽霧經玻璃噴嘴，再經錐形分散器分散到實驗室內部。

Spray tower: The salt spray, through the glass nozzle and then the cone disperser, comes to the inside of the laboratory.

噴霧調節(jié)器：用于調整噴霧量的大小，調高噴霧塔噴霧量增加，調低噴霧塔噴霧量減少。鹽水槽位于噴霧塔底部，其水位是由浮球控制，可自動控制水位，槽內底部有排水口，由硅膠塞控制。

Spray adjustor: Used to adjust the volume of spray. When the spray tower is adjusted higher, the spray volume will increase; when the spray is adjusted lower, the spray volume will decrease. The brine tank is located on the bottom of the spray tower and its level is controlled automatically by the float ball. There is a drainage exit, which is controlled by the silicone stopper.

收 集 器：鹽霧以自由落體方式落于面積為2000px2之漏斗杯內，再流至計量杯內。

Collector:    The salt spray falls into the 2000px2 funnel cup in form of free fall and then flows into the measuring cup.

置 物 架：每條（根）支撐重量以不超過2kg，如分散放置可承受重量不超過10kg以內

Storage shelf: The load on every piece of support should not be more than 2kg; in case of separate storage, the total weight should be within 10kg.

過 濾 器：用于過濾鹽液中之雜質。

Glass filter:  Used to filtrate the foreign substances in the saline solution.

加 熱 水 槽：位于實驗室底部，通過加熱提高水溫以保持試驗室溫度和濕度。

Heating water tank: It is located on the bottom of the laboratory. Through heating, it can increase water temperature so as to keep the temperature and humidity of the laboratory.

實驗室外部

Outside the laboratory

干濕球溫度計： 通過干濕球溫度值可計算出試驗室內濕度。

Dry and wet bulb thermometer: With the dry and wet bulb temperature values, the humidity in the laboratory can be calculated.

計量桶： 收集每次試驗之噴霧量

Jigger: Used to collect the spray for every test.

隔絕水槽： 利用水封原理，以避免鹽霧外泄

Sealed trough: With water seal principle, it is used to prevent salt spray leaking outside.

飽和空氣桶： 壓縮空氣經過該桶加溫、加濕后以達到飽和濕度。

Saturated air barrel: The compressed air, after heated and wetted by this barrle that is made of stainless steel, becomes saturated.

鹽水儲藏室：儲藏鹽水以備鹽水槽使用。

Salt water storeroom: Used to store brine for the use of the brine tank.

排 氣 管：直徑為英制1.5寸大小，從此處接排氣管到室外，使試驗室里的鹽霧能夠自然排出

Exhaust pipe: Its diameter is 1.5 inches or so. Connected from here outdoor, it is used to exhaust the salt spray from the laboratory outside naturally

排 水 管：直徑為英制4分大小，從此處接排水管到到室外，試驗室內的廢水由此排出

Drain pipe: Its diameter is 4inch. Connected from here outdoor, it is used to drain the waste water from the laboratory outside.

入 水 口： 補充試驗室及飽和桶之水至正常使用狀況

Water inlet: Used to supplement the water of the laboratory and the saturated air bucket into normal use state.

控制系統(tǒng)：

Control system:

試驗室溫控表：控制實驗室溫度以達到試驗標準規(guī)定要求 。

Laboratory temperature controller:
Used to control the temperature of the laboratory so as to ensure it meets the requirements of the test standards.

飽和空氣桶溫控表：控制飽和空氣桶之溫度以達到試驗標準規(guī)定要求 。

Saturated air barrel temperature controller:
Used to control the temperature of the saturated air barrel so as to ensure it meet the requirements of the test standards.

計 時 器：設定實驗所需時間，范圍0.01S——9990H，時間到自動停機。

Timer: Used to set the time needed for testing between 0.01S and

9,990h. When the set time is reached, the device may

automatically stop.

累 時 器：累積機器總的噴霧時間。

Time accumulator: Used to accumulate the total spray time of the device.

飽和空氣桶的溫度控制器保護器：位于控制箱內，溫度安全設定值比實際溫度高10℃。

Saturated air barrel temperature controller:
Located in the control box with the temperature safety value set 10℃ higher than the actual temperature.

左方低水位警報燈：當試驗室內的水位低于下限，此燈亮并切斷電源。

Left low water warning lamp: When the water level in the laboratory is lower than the lower limit, the lamp will be on and cut off the power.

右方低水位警報燈：當飽和空氣桶之水位低于下限，此燈亮并切斷操作系統(tǒng)。

Right low water warning lamp: When the water level in the saturated air bucket is lower than the lower limit, the lamp will be on and the operation system is cut off.

電源開關：控制全機之總電源

Power switch: Used to control the main power of the whole device.

操作開關：控制試驗室加熱水槽及飽和空氣桶之加熱系統(tǒng)

Operation switch: Used to control the heating system of the

laboratory heating water tank and the saturated air bucket.

定時器開關:控制時間控制器之電源

Timer switch: Used to control the power of the timer.

左方低水位警報燈：加熱水槽之水位低于下限，則此燈亮并切斷電源

Left low water warning lamp: When the water level in the heating water tank is lower than the lower limit, the lamp will be on and the power is cut off.

右方低水位警報燈：飽和空氣桶之水位低于下限，則此燈亮，并切斷操作系統(tǒng)

Right low water warning lamp: When the water level in the saturated air bucket is lower than the lower limit, the lamp will be on and the operation system is cut off.

噴霧開關：控制噴霧系統(tǒng)

Spray switch: Used to control the spray system.

除霧開關：控制除霧系統(tǒng)

Defogging switch: Used to control the defogging system.         

安裝須知及注意事項

II. Safety Notice

1 電源220V   單相30A

Power: 220V; 1-phase, 30A.

3 機器放置位置后面離墻約1250px左右，兩側預留維修之空間

For the location of the device, its back should keep 1250px or so from the wall and both sides should leave serving space.

5 排水管可用PVC英制4分硬管排放，須注意水管應往下

排氣管可用PVC英制1寸半硬管沿伸至室外排放，須注意排氣管之安裝，可沿水平方向延伸到室外。

  The drainpipe should be 4” PVC hard pipe and must be always downward. The exhaust pipe should be of 1.5” PVC pipe and extend outdoor for exhausting. Attention must be paid on the installation of the exhaust pipe and it should extend horizontally outdoor.  

4.機器之安裝位置，請避免陽光直照射，以免影響測試之條件。

The installation location of the device should avoid direct sunshine and avoid affecting the conditions of testing.

5.機器之安裝位置，應盡量勿靠近其它電器設備或易燃物品，以免危險。

For the installation location of the device, it should be kept away from other electrical appliances or flammable articles so as to avoid risk.

6.本機器為PVC塑料制成，請勿用力碰撞，以免破裂，使用溫度請勿超出試驗標準范圍，以免因過熱而變形

This device should be made of PVC. Never impact it with force to avoid breaking it. The temperature should not be out of the standard range for testing so as to avoid distortion due to overheat.

 操作說明

III. Operation 

1   請先將直徑8mm的氣管連接接至機臺后方的入氣口，氣管 的另一端接至空壓機。
  Connect one end of an air pipe of 8mm diameter to the air inlet on the back of the device and another end to the air compressor.

2   將后方進氣壓力調整至2kg/cm2，其壓力可由壓力表得之（順時針增加，逆時針減少）
  Adjust the rear inlet pressure to 2 kg/cm2, and its pressure can be read from the pressure guage (clockwise for increase; anticlockwise for decrease).

3   將入水管接至自動入水口，本機采用自動加水裝置，故須接入水管，否則只能采用手動加水。
Connect the water inlet pipe to the automatic water inlet. This device adopts automatic watering device, so it must be connected to the water pipe; otherwise, water can be added with hand only.

4   排水管及排氣管的連接如前頁所示。
  The connection of the drainpipe and exhaust pipe is as indicated in the previous pag

5   將密封水槽加滿水，調配試驗溶液
  Add water into the sealed water tank until it is full and prepare the testing solution.

調制方法：
Method to prepare the testing solution:

a)   取9.5升純凈蒸餾水，測試其PH值是否在6.5至7.2之間。Prepare 9.5L purified distilled water and check if its pH value is between 6.5-7.2.

  PH值如大于7.2 則加入少許冰醋酸。
  If pH value is higher than 7.2, add a little iced acetic acid.

  PH值如小于6.5則加入少許氫氧化鈉。
  If pH value is lower than 6.5, add a little sodium hydroxide.

（以上b、c步驟如使用純水并不需要量測）(For b and c above, if purified water is used, no measurement is needed).

d) 加入500g氯化鈉（NaCl）.攪拌均勻。
Add 500g sodium chloride (NaCl) and mix them equal.

6. 將配好的鹽水倒入鹽水儲藏室，即可自動補充鹽水到試驗室內的鹽水槽里。
Pour the prepared brine into the salt water storeroom, then it can be supplied into the brine tank in the laboratory.

7. 往濕球杯加水，濕球溫度計表面覆著紗布，紗布末端應置于濕球杯內。
Add water into the wet bulb cup; cover the surface of the wet bulb thermometer with gauze whose end should be inside the wet bulb cup.

a) 放置試片或試樣于置物架上。
Put the test slice or sample onto the storage shelf.

b) 設定試驗室溫度
Set test temperature.

a． 中性鹽霧試驗：試驗室溫度 35℃  飽和空氣桶溫度  47℃ 
b． 腐蝕試驗：試驗室溫度  50℃       飽和空氣桶溫度  63
Temp-tester:   NSS.ACSS 35℃ ±1℃/ CASS 50℃ ±1℃
Temp- Saturated Air:NSS.ACSS 47℃ ±1℃/ CASS 63℃ ±1℃

8.  設定試驗時間：  0-9990HR   
Set test time: 0-9990HR

10.  先后按下電源和操作按鍵，這時試驗室和飽和空氣桶的溫度開始增加，直到達到所設定溫度。
    Press the power key and operation key in sequence, then the temperature of the laboratory and the saturated air bucket will start increasing until the set temperature is reached.

11． 試驗室和飽和空氣桶的溫度到達設定要求后再按下噴霧按鍵，調節(jié)機器前方的調壓閥，將壓力調至1kg/cm2，其壓力可由壓力表得之（順時針增加，逆時針減少）
    After the temperature of the laboratory and the saturated air barrel reaches the set one, press the spray key and Adjust the pressure governor valve in the front of the device to adjust the pressure to 1 kg/cm2, and its pressure can be read from the pressure guage (clockwise for increase; anticlockwise for decrease).
12． 按下計時按鍵，試驗正式開始，時間到達后，機器自動停機。
    Press the timing key to start the test formally; after the set time is reached, the device will stop automatically.  
13．試驗完畢，依順序將開關全部關閉。
    After the test is over, turn off all switches in sequence.

14．試驗中如有異常之現象，請參照功能異常判斷表處理
In test, if abnormality occurs, please deal with it by referring to the functional fault judgment list.E

 故障指示

IV: Fault Indication 

A.超溫指示燈：左右兩方皆有（左方超溫指示燈為試驗室超溫指示，右方超溫指示燈為飽和桶超溫指示）。當超溫燈亮起，有下列三種情況。
Over-temperature indicator lights: There are over-temperature indicator lights on both the left and the right (the left one for the laboratory and the right for the saturated air bucket). When either over-temperature indicator light is on, it indicates the following cases will occur:

1． 超溫控制保護器設定錯誤
The over-temperature control protector is set wrongly.

2． 檢查溫度設定是否過低,請重新設定
Check if the temperature setting is too low. Please reset it.

3． 如超溫指示燈持續(xù)亮時,通知本公司處理
If the over-temperature indicator light keeps on, inform us of dealing with it.

B.低水位指示燈：左右兩方皆有（左方低水位指示燈為試驗室低水位指示，右方低水位指示燈為飽和桶低水位指示）。此燈亮時，將切斷操作電源，直至試驗室或飽和桶內的用水補充到正常位置，機器才能正常使用。
Low water level indicator lights: There are over-temperature indicator lights on both the left and the right (the left one for the laboratory and the right for the saturated air bucket). When either indicator light is on, the operation power is cut off; the device cannot work normally until the water for the laboratory or the saturated air bucket is supplemented to the normal position.

C.結束指示燈：此燈亮時，表示試驗時間至此結束。
End indicator light: When it is on, it indicates that the test time is over.

 功能異常判斷及處理

V: Functional Fault Determination and Solution

 維護事項

VI. Maintenance

1 試驗時間如超過1個月，請將試驗室內的水更換
If the test time is over one month, replace the water in the laboratory.

2 試驗用之鹽液如超過一星期未使用，請勿再使用，以免影響檢測品質。
Never reuse the saline solution for test that has been idle for more than one week so as to avoid affecting the test quality.

3 試驗時間每超過72小時，請將空壓機內之積水排放
For every 72h test time, drain the accumulated water in the air compressor.

4 試驗時間如超過200小時，請更換空壓機內機油
If the test time is over 200h, please replace the oil inside the air compressor.

5 本次試驗做完，如離下次試驗時間間隔較長，請于此次試驗完畢后請將試驗室內的水排放，并清洗干凈。
After the test is over, if long time is from this test to the next one, drain all water in the laboratory and clean the device thoroughly.
※試驗室內之水排放---------------打開排水閥
Drainage of the water in the laboratory-Open the drainage valve.
※密封水槽內之水排放---------------將膠塞拔起
Drainage of the water in the water tank-Plug the rubber out.
※鹽水槽內之水排放---------------將內部膠塞拔起
Drainage of the water inside the brine tank-Plug the inner rubber out.

6 為確保測試質量之標準，每使用3000小時，請定期更換璃噴噴嘴。
In order to ensure the standard of the test quality, when the device is used successively for 3,000h, please replace the glass nozzle regularly.